Exhaust Manufacturing Line

Home Exhaust Manufacturing Line

At Munjal Auto Industries Limited, we manufacture close to 32,000 NO Exhaust Systems complete per day for two wheelers. These are manufactured with state-of-art technology and precise equipment. The quality of the product ensured through various in process gauges and inspections.

Blanking, Piercing, Forming and Trimming etc
  • Mechanical Presses ranging from 5 Ton to 160 Ton
  • Hydraulic presses ranging from 20 ton to 160 Ton


Forming
  • Seam locking of end fittings using special purpose Machines
  • CNC bending machines for Pipe-in-pipe for exhaust


Welding Consisting of TIG, MIG, SEAM, SPOT, PROJECTION & BUTT WELD
  • For Linear and circular SPMs
  • Use of Argon Inert Gas


Pre-treatment
  • Shot /Grit Blasting machine
  • Nine stage pretreatment, phosphating line
Surface Finish
  • Heat Resistant Painting external
  • Heat Resistant Painting internal
  • Fully automatic 34 stage Tri Nickel Chrome plating plant
CNC Bending
  • Bending of Pipes with four axes CNC Machine (YLM) with capacity of pipe bending up to 30 mm and thickness 2 mm
  • Max bending angle -190 degree and CLR -180 mm with Max mandrel working distance -2000 mm
  • Presently Sizes of Pipe used up to OD 25.40 mm and Thickness (1.5 mm).
Stamping
  • Presses from 18 – 250 TON
  • Mitering
  • End flattening
  • Tube diameter expansion
Machining
  • Drilling
  • Grinding
Welding and Sub-Assembly
  • MIG (Metal Inert Gas) welding with latest machines
Online Testing
  • Gauging & Welding Inspection
Assembly
  • Fitting of Rubber BOPs
  • Fitting of Seat Recliners
Pre Treatment and Surface Coating
  • Pretreatment with 9 Tank System
  • Powder Coating

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