At mail we have state of art steel wheel rim manufacturing plant to manufacture wheel rim sizes from 10” to 14” for 2/3/4 wheelers. Rim are being manufactured with latest technology & most Advanced equipments including automated SPMs. The detailed facilities are as follows,
Disc Manufacturing
Blanking , Piercing, Trimming, Forming etc using Mechanical presses ranging from 40 tons to 400 ton
Hydraulic presses ranging from 25 ton to 160 ton.
Rim Manufacturing
Coiling and flattening
Butt welding (AC Flash)
Trimming/planishing
Edge nipping cum re-rounding
Flaring
Profile forming (3 Stage)
Expanding/ sizing
Rim/disc assembly
Multi spindle spot welding
4-Torch MIG welding
Testing Facility
Online Testing :- Run out measuring, low point marking & Weld joint air leak test Offline Testing :-
Corner fatigue tester ,
Radial fatigue tester,
Flange bend Strength tester,
Butt weld joint air leak Testing,
Rim profile test etc.
Pre treatment and painting
Nine stage pre treatment, phosphating line.
Three coat wet-on-wet painting and oven baking plant.