MUNJAL AUTO INDUSTRIES LIMITED  
Other Capabilities

At Munjal Auto we are determine to remain at front line with best customer services with competitive cost & quality products through appropriate infrastructure, advance development & manufacturing practices.

 

The Munjal auto manufacturing Infrastructure is set up to most advance skill, techniques of development & producing custom tailored time scheduled products by advance enterprise concept, engineering systems, manufacturing process & globally accepted testing methods.

 

Stamping Facility

Munjal Auto has a wide range of presses ranges from 10 Ton to 600 Ton supplied by world renowned press manufacturers. The Hydraulic presses ranges from 25 Tons to 160 Ton & Mechanical presses from 40 Ton to 600 Ton. Best manufacturing & Maintenance practices are used to ensure repeatability of its press components. Munjal Auto has approximately 60 nos of presses.

 

The new press line at Waghodia is capable to produce heavy stampings with best quality new presses of 200 Ton, 315 Ton & 600 Ton with large bed size up to 2500X 1600 mm fully capable to draw, form Large size of components.

 

Stamping Facility Stamping Facility

 

Roll Forming

Munjal Auto has high tech-roll forming facility equipped with various types of SPMs. Spoke rims are made on imported automated rolling mills. Steel Wheel Rims for 2/4 wheelers are formed with Multi Stage Rim Roll Forming SPMs . High quality roll forming tools are used to maintain consistency & Quality.


Roll Forming Steel Wheel Rims Rim Roll Forming  

 

CNC Tube Bending

Munjal auto has advance facility of tube bending equipped with single axis, 3 axis & 4 Axis CNC bending supplied by world renowned manufactures including YLM, Korea. For more complicated tubular parts of exhaust systems customized semi auto & fully automatic special Purpose machines carrying out pipe bending. A vast range of tubular parts & assemblies like complete seat structure of passenger car, fuel tank breather tube are made on these machines.

 

CNC Tube Bending

 

Welding Facility

Munjal Auto Plants are well equipped with world class facility of welding with high level of Automation .Our Various manufacturing lines have Spot welding, Butt welding, Projection welding, Seam welding, Mig welding, Tig welding & SUS welding. Our High skilled Technicians are maintaining efficient, accurate, consistent quality welding with use of latest programmable logic Control System. Highly critical profiles are welded through automated special purpose robotic welding machines to maintain high quality Standard & large volume of reliable product.

 

Welding Facility Projection welding    

 

Surface Treatment

Munjal Auto has state of art surface treatment facility with pre-treatment facility to provide customer specified surface protection. All 3 nos of plants have shot blasting facility & Total 6 nos of automated Heat resistance painting shops .Our Waghodia Plant has 32 stage Tri-nickel chrome coating Plants (2nos),wet on wet painting (1no) & automatic Powder Coating plant with 9 tank pre-treatment system. In addition to this a state of art ED coating facility is under progress.

 

Surface Treatment Powder Coating plant
   
Steel wheel rims Fuel tank


Every day more than 37,000 nos of exhaust systems, Spoke rims, Steel wheel rims, Fuel tank & Seat structures are coated at Munjal Auto surface treatment plants.


We use electrostatic painting spray gun with advance technology ensuring minimal wastage of paint & efficient paint transfer. Our all painting lines are eco –friendly. A team of expert is continuously working on appropriate conservation of environment.

 

Facilities

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Corporate office- 301, 3rd Floor, Galleria Tower,DLF Ph IV, Gurgaon- 122 002, Phone: +91 124 4057891/92, Fax: +91 124 4057892, E-mail: mail@munjalauto.com Waghodia plant - 187, GIDC Industrial Estate, Waghodia -391 760, District: Vadodara (Gujarat), Phone: +91 2668 262421-26, Fax-+91 2668 262427, E-mail: mail@munjalauto.com Bawal Plant - Plot No. - 37,Sector 5 Phase II,G.C Bawal- 123 501,District: Rewari (Haryana), Phone: +91 1284 329800, E-mail: mail@munjalauto.com Haridwar Plant - Plot no - 11 Industrial Park II,Village Salempur Mehdood,Distt: Haridwar( Uttrakhand),E-mail: mail@munjalauto.com