MUNJAL AUTO INDUSTRIES LIMITED  
Fuel Tank Manufacturing Line
Fuel Tank Manufacturing Line

At MAIL we manufacture 500 nos fuel tank of passenger car daily & have total capacity of 1500 nos   Fuel Tank assemblies per day . Fuel tanks are manufactured with advance technology and most modern equipments & toolings. We ensure best quality of the product through various process, inspections & testing methods.

 

 

STAMPING,

  • Presses ranging from 200  Tons  to 600 Tons  With Large bed  sizes 
  • Bed Size  from 1450 mm X 850 mm  to  2500  mmX 1600 mm Shut Height  550 mm to 850 mm

 

Fuel Tank Assembly Fuel Tank Manufacturing Line  

 

Welding

  • Spot  Welding  
  • Projection bending
  • Seam Welding

 

Spot Welding Projection bending Seam Welding

 

Online Testing

  • High pressure flushing with  water ( before welding & assembly)
  • Air cleaning (before welding & assembly)
  • Leakage Test ( after welding & assembly)

 

High pressure flushing with water    

 

Surface treatment

  • Pre-treatment  with 9 Tank system
  • Powder Coating with New P/ Coating Automatic & fully Conveyorised plant .

 

Pre-treatment with 9 Tank system Powder Coating with New P/ Coating Automatic & fully Conveyorised plant  

 

Off line testing (periodically)

    • Pressure & Vacuum Cycle Test
    • Vacuum  Holding test
    • Hydro pressure Test
    • Impulse Cycle Test
    • Venting Tip angle Test
    • Slosh Test  ( Half Full & Full)
    • Vibration Test
    • Overturn Test
    • Salt spray Test With Chamber Size (1400X 800X1000)   
    • Volume Test
    • Millipore  Contamination  Test

       

      Pressure & Vacuum Cycle Test Hydro pressure Test Fuel Tank Assembly

       

Facilities

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Corporate office- 301, 3rd Floor, Galleria Tower,DLF Ph IV, Gurgaon- 122 002, Phone: +91 124 4057891/92, Fax: +91 124 4057892, E-mail: mail@munjalauto.com Waghodia plant - 187, GIDC Industrial Estate, Waghodia -391 760, District: Vadodara (Gujarat), Phone: +91 2668 262421-26, Fax-+91 2668 262427, E-mail: mail@munjalauto.com Bawal Plant - Plot No. - 37,Sector 5 Phase II,G.C Bawal- 123 501,District: Rewari (Haryana), Phone: +91 1284 329800, E-mail: mail@munjalauto.com Haridwar Plant - Plot no - 11 Industrial Park II,Village Salempur Mehdood,Distt: Haridwar( Uttrakhand),E-mail: mail@munjalauto.com